Views: 0 Author: Site Editor Publish Time: 2024-09-24 Origin: Site
The drum rubber coating process is mainly divided into two types: hot vulcanization rubber coating and cold vulcanization rubber coating. Each process has its unique characteristics and applicable scenarios, but in practical applications, cold vulcanization encapsulation is more recommended due to its various advantages.
Hot vulcanization encapsulation
Process characteristics: Hot vulcanization encapsulation requires disassembling the drum and subjecting it to high-temperature heating before encapsulation.
Disadvantages:
1. Time consumption: Due to the need to disassemble and reinstall the drum, the entire process is time-consuming and affects production efficiency.
2. Cost increase: The wear-resistant rubber sheets used for hot vulcanization usually have poor wear resistance, which may lead to more frequent replacement and increase long-term costs.
3. Complex operation: requires professional equipment and technical personnel to operate, increasing manpower and equipment investment.
Cold vulcanization encapsulation
Process features: Cold vulcanization encapsulation can be directly carried out on site without disassembling the drum.
advantage:
1. On site operation: Glue wrapping can be carried out while the equipment is running, reducing downtime and improving production efficiency.
2. High flexibility: Wear resistant rubber sheets come in various materials and specifications, which can be flexibly selected according to different working conditions to meet specific needs.
3. Strong wear resistance: Cold vulcanized rubber has generally high friction and wear resistance, extending its service life and reducing maintenance frequency.
Reasons for recommendation
1. Efficiency improvement: The on-site operation characteristics of cold vulcanization encapsulation greatly reduce equipment downtime and maintain production continuity.
2. Economy: Although the initial investment may be similar, the wear resistance and flexibility of cold vulcanization can effectively reduce maintenance and replacement costs in the long run.
3. Strong adaptability: Choosing suitable materials according to different working conditions can better meet practical usage needs and improve overall work efficiency.
In summary, cold vulcanized rubber has become a more recommended choice due to its advantages in efficiency, economy, and adaptability.