PM400
HANPENG
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HP-PM400 Primary Cleaner Series Detailed Analysis
Application Scope and Function
Applicable Working Conditions:
1.Water, Mud, and Other Complex Conditions: The MTH-PM400 series primary cleaners are especially suitable for working environments with high moisture, mud, or water content. These environments often demand high impact resistance, wear resistance, and adaptability from cleaning equipment. This series, through high-quality materials and precise design, can efficiently remove accumulated materials and impurities from conveyor belts, ensuring the continuous and efficient operation of the conveyor system.
2.Unidirectional Operation: The primary cleaners are designed for unidirectional conveyor belts, typically used at the loading or discharge ends of the belt to effectively clear material that enters the system, preventing blockages or additional wear to the system.
Applicable Belt Width:
3.Belt Width Range: 600mm to 2400mm: The cleaner is designed to suit different conveyor belt widths, making it adaptable to a variety of belt types. It provides sufficient coverage for both narrow and wide systems, ensuring efficient cleaning for a range of belt sizes, from small to large, such as those used in mining or bulk material handling.
Applicable Belt Speed:
4.Maximum Belt Speed 4.5m/s: The MTH-PM400 series is suitable for high-speed conveyor belts. Even at high speeds, the cleaner operates stably, ensuring that cleaning performance is maintained without being compromised by excessive belt speed.
Design and Technical Features
5.Modular Blade and Buffer Module Design
6.Structural Advantage: The independent design of the blade and buffer module provides enhanced impact resistance. This ensures that the blade remains in stable contact with the conveyor belt surface, preventing detachment or damage from impacts during operation. Even in harsh or high-speed environments, such as those with heavy material flow or high-speed belts, the cleaning performance remains consistent and reliable.
7.Effectiveness: This design prevents uneven contact between the blade and belt surface, which is common in traditional cleaners, ensuring uniform and effective cleaning on every pass.
8.Blade Material - Tungsten Carbide
9.Wear Resistance and Durability: The blades are made from tungsten carbide, a material renowned for its extreme hardness and wear resistance. Compared to polyurethane blades, tungsten carbide blades offer superior wear resistance, making them ideal for applications involving hard, abrasive materials or environments where long-lasting durability is essential (e.g., in mining, steel production). This reduces the frequency of blade replacement and minimizes maintenance costs.
10.High Temperature Resistance: In addition to wear resistance, tungsten carbide also has excellent heat resistance, making it suitable for use in high-temperature environments such as steel mills or hot material handling applications.
11.Blade Base Design - Polyurethane Grooved and Reinforced with Aluminum Alloy
12.Polyurethane Buffering: The blade base is designed with polyurethane grooves and reinforced with aluminum alloy. The polyurethane layer acts as a buffer, absorbing impact forces and reducing friction between the blade and the conveyor belt, which helps minimize wear and tear on both the blade and belt. The aluminum alloy reinforcement enhances the durability and resistance to deformation of the base.
13.Ease of Maintenance: The modular design of the blade base allows for easy replacement and maintenance. Users can quickly disassemble and replace blades and other components, reducing downtime and improving overall productivity.
14.Support Frame - Modular Design with Torque Rod Adjustment
15.Modular Frame Structure: The primary and secondary support frames are separable, allowing for easier installation, cleaning, and maintenance. The secondary frame is equipped with a torque rod that allows for angle adjustments, enabling the cleaner to maintain optimal pressure and angle for efficient cleaning, regardless of working conditions.
16.Adjustable Settings: The adjustable support frame ensures that the cleaner remains in contact with the belt surface at the ideal angle and pressure, enhancing cleaning effectiveness and preventing excessive pressure that could damage the belt.
17.Tensioning Device - Dual-Spring Adjustment
18.Uniform Force Distribution: The tensioning device uses dual-side springs to ensure even pressure distribution on both sides of the cleaner blade. This consistent force guarantees that the blade maintains stable contact with the belt surface, improving cleaning performance and extending the equipment's service life. By adjusting the spring tension, the cleaner can be tailored to suit different belt speeds, material characteristics, and working conditions.
Application Fields and Advantages
19.Widely Used in Heavy Industry Applications:
20.The MTH-PM400 series primary cleaner is widely used in industries such as mining, metallurgy, cement, and coal handling. Particularly in environments with complex or harsh working conditions (e.g., moisture, mud, high-speed, or heavy-load operations), the cleaner effectively meets cleaning needs and ensures stable operation of conveyor systems.
21.Improved Equipment Efficiency:
22.The cleaner's optimized design and wear-resistant materials help reduce material buildup and debris on the conveyor belt. This not only ensures smooth material flow but also prevents excessive wear on the conveyor belt surface, thus extending the belt’s service life and enhancing the overall operational efficiency of the system.
23.Reduced Maintenance Costs:
24.The tungsten carbide blades, polyurethane buffers, and aluminum alloy reinforcements extend the service life of the cleaner, reducing the need for frequent maintenance and part replacements. The modular design also makes it easy to replace parts quickly, minimizing downtime and further lowering operational costs.
Model Options and Customization
25.Adaptability to Different Conveyor Belt Systems: The MTH-PM400 series offers a variety of models, such as B-800, B-1000, B-1200, B-1400, B-1600, B-1800, B-2000, and B-2200, which can be selected based on the specific needs of the conveyor system, including belt width and speed.
26.Customization: For specialized working conditions or specific requirements, the MTH-PM400 series can also offer customized solutions to perfectly match the customer’s operational needs.
HP-PM400 Primary Cleaner Series Detailed Analysis
Application Scope and Function
Applicable Working Conditions:
1.Water, Mud, and Other Complex Conditions: The MTH-PM400 series primary cleaners are especially suitable for working environments with high moisture, mud, or water content. These environments often demand high impact resistance, wear resistance, and adaptability from cleaning equipment. This series, through high-quality materials and precise design, can efficiently remove accumulated materials and impurities from conveyor belts, ensuring the continuous and efficient operation of the conveyor system.
2.Unidirectional Operation: The primary cleaners are designed for unidirectional conveyor belts, typically used at the loading or discharge ends of the belt to effectively clear material that enters the system, preventing blockages or additional wear to the system.
Applicable Belt Width:
3.Belt Width Range: 600mm to 2400mm: The cleaner is designed to suit different conveyor belt widths, making it adaptable to a variety of belt types. It provides sufficient coverage for both narrow and wide systems, ensuring efficient cleaning for a range of belt sizes, from small to large, such as those used in mining or bulk material handling.
Applicable Belt Speed:
4.Maximum Belt Speed 4.5m/s: The MTH-PM400 series is suitable for high-speed conveyor belts. Even at high speeds, the cleaner operates stably, ensuring that cleaning performance is maintained without being compromised by excessive belt speed.
Design and Technical Features
5.Modular Blade and Buffer Module Design
6.Structural Advantage: The independent design of the blade and buffer module provides enhanced impact resistance. This ensures that the blade remains in stable contact with the conveyor belt surface, preventing detachment or damage from impacts during operation. Even in harsh or high-speed environments, such as those with heavy material flow or high-speed belts, the cleaning performance remains consistent and reliable.
7.Effectiveness: This design prevents uneven contact between the blade and belt surface, which is common in traditional cleaners, ensuring uniform and effective cleaning on every pass.
8.Blade Material - Tungsten Carbide
9.Wear Resistance and Durability: The blades are made from tungsten carbide, a material renowned for its extreme hardness and wear resistance. Compared to polyurethane blades, tungsten carbide blades offer superior wear resistance, making them ideal for applications involving hard, abrasive materials or environments where long-lasting durability is essential (e.g., in mining, steel production). This reduces the frequency of blade replacement and minimizes maintenance costs.
10.High Temperature Resistance: In addition to wear resistance, tungsten carbide also has excellent heat resistance, making it suitable for use in high-temperature environments such as steel mills or hot material handling applications.
11.Blade Base Design - Polyurethane Grooved and Reinforced with Aluminum Alloy
12.Polyurethane Buffering: The blade base is designed with polyurethane grooves and reinforced with aluminum alloy. The polyurethane layer acts as a buffer, absorbing impact forces and reducing friction between the blade and the conveyor belt, which helps minimize wear and tear on both the blade and belt. The aluminum alloy reinforcement enhances the durability and resistance to deformation of the base.
13.Ease of Maintenance: The modular design of the blade base allows for easy replacement and maintenance. Users can quickly disassemble and replace blades and other components, reducing downtime and improving overall productivity.
14.Support Frame - Modular Design with Torque Rod Adjustment
15.Modular Frame Structure: The primary and secondary support frames are separable, allowing for easier installation, cleaning, and maintenance. The secondary frame is equipped with a torque rod that allows for angle adjustments, enabling the cleaner to maintain optimal pressure and angle for efficient cleaning, regardless of working conditions.
16.Adjustable Settings: The adjustable support frame ensures that the cleaner remains in contact with the belt surface at the ideal angle and pressure, enhancing cleaning effectiveness and preventing excessive pressure that could damage the belt.
17.Tensioning Device - Dual-Spring Adjustment
18.Uniform Force Distribution: The tensioning device uses dual-side springs to ensure even pressure distribution on both sides of the cleaner blade. This consistent force guarantees that the blade maintains stable contact with the belt surface, improving cleaning performance and extending the equipment's service life. By adjusting the spring tension, the cleaner can be tailored to suit different belt speeds, material characteristics, and working conditions.
Application Fields and Advantages
19.Widely Used in Heavy Industry Applications:
20.The MTH-PM400 series primary cleaner is widely used in industries such as mining, metallurgy, cement, and coal handling. Particularly in environments with complex or harsh working conditions (e.g., moisture, mud, high-speed, or heavy-load operations), the cleaner effectively meets cleaning needs and ensures stable operation of conveyor systems.
21.Improved Equipment Efficiency:
22.The cleaner's optimized design and wear-resistant materials help reduce material buildup and debris on the conveyor belt. This not only ensures smooth material flow but also prevents excessive wear on the conveyor belt surface, thus extending the belt’s service life and enhancing the overall operational efficiency of the system.
23.Reduced Maintenance Costs:
24.The tungsten carbide blades, polyurethane buffers, and aluminum alloy reinforcements extend the service life of the cleaner, reducing the need for frequent maintenance and part replacements. The modular design also makes it easy to replace parts quickly, minimizing downtime and further lowering operational costs.
Model Options and Customization
25.Adaptability to Different Conveyor Belt Systems: The MTH-PM400 series offers a variety of models, such as B-800, B-1000, B-1200, B-1400, B-1600, B-1800, B-2000, and B-2200, which can be selected based on the specific needs of the conveyor system, including belt width and speed.
26.Customization: For specialized working conditions or specific requirements, the MTH-PM400 series can also offer customized solutions to perfectly match the customer’s operational needs.