Author: Site Editor Publish Time: 2025-03-10 Origin: Site
Ceramic rubber liners are specialized components used in various industrial applications to enhance the durability and efficiency of machinery and equipment.Our ceramic lining is mainly used inside the chute. It has good wear resistance, can significantly increase the service life of the chute, reduce on-site noise, and is widely used in thermal power, steel, smelting, coal, mining, chemical industry, cement, port and terminal industries. It is suitable for conveying system discharge ports, powder making systems, ash discharge, dust removal systems and other mechanical equipment with large wear and tear, and can reduce the impact and wear on the equipment. You can choose the corresponding product according to different needs.
Highest Abrasion-Resistance: Ceramic rubber liners are renowned for their exceptional ability to resist abrasion. The ceramic tiles, often made from materials like 92%-Al₂O₃, provide a hard surface that can withstand significant wear and tear, extending the lifespan of the equipment they protect.
Absorption of Impact Energies: The rubber component of these liner pads acts as a cushion, absorbing impact energies and reducing the risk of damage to both the liner and the underlying equipment. This makes them particularly useful in applications where materials are dropped or slide at high speeds.
Easy, Flexible, and Fast Application with Secure Fastening: Ceramic liner pads are designed for easy installation. They can be quickly and securely fastened using methods such as stud bolts, allowing for minimal downtime during maintenance or replacement.
Reduces Operating Costs: By protecting critical components from premature wear, ceramic liner pads help reduce overall operating costs. Less frequent repairs and replacements translate to significant savings over time.
Long Service Life Increases Equipment Efficiency: The extended service life of equipment protected by ceramic rubber liners leads to increased operational efficiency. With fewer interruptions for maintenance, productivity remains high.
Easy Replacement: When the time does come for replacement, ceramic liner pads can be easily removed and replaced without extensive disassembly of the equipment. This ease of replacement further minimizes downtime.
Good Resistance Against Weather: Ceramic rubber liners also offer good resistance against weather elements, making them suitable for outdoor applications where exposure to rain, snow, or extreme temperatures might otherwise compromise less durable materials.
Ceramic rubber liners find application in a wide range of industries and settings due to their versatile properties:
Lining Against Extreme Wear Through Abrasion at High Speeds: In environments where materials move at high velocities, such as conveyor belts or chutes, ceramic liner pads provide essential protection against abrasive wear.
Lining of Material Transfer Stations with Low Impact Angles: At transfer points where materials change direction, low impact angles can still cause significant wear. Ceramic liner pads mitigate this issue effectively.
Applications Like Pipelines, Vibratory Feeders, Cyclones, Skips, Bunkers, Chutes, Loading Points, Slides, Hoppers, Silos, etc.: The robust nature of ceramic liner pads makes them ideal for lining various types of equipment across different sectors, including mining, gravel processing, sand and stone breaking mills, and more.
The HP-WP-35/75 series represents a composite construction combining highly wear-resistant 92%-Al₂O₃ ceramic tiles hot vulcanized in special rubber. This design is tailored for simple to medium-duty applications in industries such as mining, gravel processing, sand and stone breaking mills, among others.
Additionally, versions with metal layers hot vulcanized enable easy fitting to application areas via stud bolts, offering flexibility in installation and ensuring secure attachment.
| Designation | Style No. | Dimensions of Ceramic Tiles | Dimensions |
|---|---|---|---|
| Ceramic Liner | HP-WP-35 | Ø20*20 MM | 35*500*500MM |
| Ceramic Liner | HP-WP-75 | Ø20*20 MM | 75*500*500MM |
These dimensions highlight the versatility of ceramic rubber liners, available in different sizes to accommodate various equipment configurations.
In summary, ceramic rubber liners are indispensable components in modern industrial operations, offering a blend of durability, ease of use, and cost-effectiveness. Their ability to withstand extreme wear and absorb impacts makes them invaluable in maintaining the integrity and efficiency of machinery and equipment. As technology advances and new materials emerge, ceramic liner pads continue to evolve, providing ever-more effective solutions for the challenges faced by industries worldwide.