Author: Site Editor Publish Time: 2025-02-17 Origin: Site
Conveyor belts are essential components in industries such as mining, manufacturing, and logistics. Over time, wear and tear can compromise their efficiency, necessitating repairs. One of the most effective repair techniques is hot vulcanization, which involves using Cover Rubber (Uncured) and Intermediate Rubber (Uncured). This article explores the advantages of these materials, their applications, and their impact on conveyor belt performance.
Understanding hot vulcanized belt splices is crucial for ensuring the longevity and reliability of conveyor belt systems. This splicing method utilizes heat and pressure to create a strong, seamless bond between two belt ends, resulting in a splice that is as strong as, or even stronger than, the belt itself. Unlike mechanical fasteners, which can introduce weaknesses and require frequent maintenance, hot vulcanization provides a smooth, continuous surface that minimizes wear and tear on both the belt and the conveyor system components.
Cover rubber (uncured) is a material specifically used for hot vulcanized splices, fabric and wire conveyor belting connections. Its main functions include:
Connecting conveyor belt surfaces to extend service life
Enhancing structural integrity after damage
Forming a seamless bond with existing belting materials
High tensile strength, ensuring durability under heavy loads
Excellent tear and wear resistance
Can withstand repeated heating cycles
Special metal additives that enhance bonding effectiveness
Up to 100% repair efficiency, restoring conveyor belts to their original performance
| Product Name | Specification (T × W × L mm) | Packing |
|---|---|---|
| Unvulcanized Cover Repair Rubber HP-EP | 3×500mm | 10KG/roll |
| Unvulcanized Cover Repair Rubber HP-EP | 4×500mm | 10KG/roll |
| Unvulcanized Cover Repair Rubber HP-EP | 5×500mm | 10KG/roll |
Intermediate Rubber (Uncured) is used in hot-vulcanized joints and repairs for steel cord and fabric conveyor belts. Its unique properties make it ideal for high-temperature bonding applications.
Superior high-temperature resistance
Effective bonding for different conveyor belt brands
Good fluidity for seamless integration
Shelf life of up to 24 months
| Product Name | Specificatio (T × W × L mm) | Packing |
| Unvulcanized Mat Repair Rubber | 0.8×500mm | 10KG/roll |
| Unvulcanized Mat Repair Rubber | 1×500mm | 10KG/roll |
| Unvulcanized Mat Repair Rubber | 2×500mm | 10KG/roll |
| Unvulcanized Mat Repair Rubber | 3×500mm | 10KG/roll |
| Hot Vulcanizing Agent HP-1000 | 1KG | 10 barrels/box |
Hot vulcanization with Cover Rubber (Uncured) and Intermediate Rubber (Uncured) ensures repairs are as strong as the original belt, maintaining operational efficiency.
These materials are highly resistant to abrasions, making them ideal for industrial environments where conveyor belts experience constant stress.
With an ability to withstand up to 180°C, Intermediate Rubber (Uncured) ensures durability in high-heat applications.
Both Cover Rubber (Uncured) and Intermediate Rubber (Uncured) work efficiently across different conveyor belt manufacturers, providing seamless integration.
| Feature | Uncured Rubber (Hot Vulcanization) | Cold Vulcanization |
| Bond Strength | 100% equivalent to original belt | Weaker bond, prone to peeling |
| Durability | Long-lasting, wear-resistant | Shorter lifespan, less wear-resistant |
| High-Temperature Resistance | Up to 180°C | Limited temperature resistance |
| Compatibility | Works with all belt brands | May not bond with all belts |
Utilizing Cover Rubber (Uncured) and Intermediate Rubber (Uncured) in hot vulcanized conveyor belt repairs significantly improves the strength, durability, and efficiency of conveyor systems. These materials ensure seamless bonding, high-temperature resistance, and superior wear protection, making them indispensable for industrial operations. Additionally, incorporating Pulley Lagging, such as Diamond Pulley Lagging (FRAS), Plain Pulley Lagging (FRAS), and Ceramic Slide Lagging (FRAS), further enhances conveyor belt performance and longevity. As industries seek cost-effective and reliable repair solutions, the importance of uncured rubber in hot vulcanization will continue to grow.